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Alu-Cab Canopies

Alu-Cab Canopies – Supply & Fitment by All Four x 4 Spares

If you want a canopy that actually survives corrugations, keeps dust out, and carries real touring weight, we supply and install Alu-Cab canopies in-house. Explorer, Contour, American Contour and ModCAP canopies for utes and trucks. Workshop-fitted at Kotara, NSW for customers from Newcastle, Sydney and across the state.

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Alu-Cab Canopy Models

The tradie and remote travel standard: solid sides, maximum security

The no-nonsense choice. Solid panels, no side windows, fully welded one-piece aluminium construction. Up to 40% lighter than comparable canopies in its class, it won't kill your GVM headroom while still carrying 400kg static on the roof. The widest vehicle compatibility of any Alu-Cab canopy.

Built for:
Tradespeople, work vehicles, remote and dusty outback travel, anyone who needs strength and security over visibility.

Key Specs

  • Dynamic roof load:   200 kg
  • Static roof load:  400 kg
  • Weight (dual cab):   approx. 60 kg
  • Built-in LED lights:   3 × swivel bracket
  • Integrated roof rails:   Yes
  • Side windows:   None
  • High-level brake light:   No
  • Cab formats:   Single, extra, dual cab

Windowed or Solid - the touring and dual use pick

The Contour gives you options. Available with or without side windows, choose visibility and ventilation, or go solid for security. Same 200kg dynamic roof load as the Explorer, with the added refinement of a high-level brake light, premium contoured finish, and full accessory integration. The windowed version suits dog transport, ventilation-focused touring setups, or anyone who wants to monitor cargo.

Built for:
Tourers, dual-use vehicles, dog transport, professional builds where finish and features matter alongside durability. Windowed or Solid - the touring and dual use pick

Key Specs

  • Dynamic roof load:    200 kg
  • Static roof load:   400 kg
  • Weight (with windows):    approx. 62 kg
  • Weight (without windows):    approx. 57 kg
  • Built-in LED lights:    3 × swivel bracket
  • Integrated roof rails:    Yes
  • Side windows:    Optional
  • High-level brake light:    Yes
  • Cab formats:    Extra cab, dual cab

Contour engineering scaled for full-size truck beds

Same Contour build quality and feature set, engineered specifically for full-size American truck beds. Available for short (5.5") and long (6.5") bed configurations. Windowed or solid panel options. Suits Ford F-150, Dodge Ram, Toyota Tundra, Chevy Silverado, and GMC Sierra platforms.

Built for:
Full-size truck owners who want the same Alu-Cab quality in a correctly bed-specific fitment, work, touring, or overland.

Key Specs

  • Dynamic roof load:    200 kg
  • Static roof load:   400 kg
  • Weight (with windows):    approx. 62 kg
  • Weight (without windows):    approx. 57 kg
  • Side windows:    Optional
  • High-level brake light:    Yes
  • Bed options:    Short 5.5" / Long 6.5"

The modular overland platform - a canopy today, a camper when you are ready

The ModCAP is in a category of its own. Start with a flat-roof canopy with rear door entry and large side access doors. When priorities change, the interchangeable roof system means you can convert to a ModCAP Compact Camper, Canopy Camper, or Family Camper without removing the base unit. Rear door entry instead of tailgate entry changes how the platform works entirely, purpose-built for serious overland builds.

Built for:
Serious overlanders, long-term touring builds, and anyone who wants a working canopy today with a full camper system as a future upgrade path.

⚠ GVM note: At 110–146kg, ModCAP carries real weight. A GVM assessment is strongly recommended before fitment on any well-optioned rig. Learn more about our GVM Upgrades

Key Specs

  • Dynamic roof load:   150 kg
  • Weight dual cab:    110 kg
  • Weight extra cab:    121 kg
  • Weight short bed (US):    132 kg
  • Weight long bed (US):    146 kg
  • Integrated roof rails:    Yes
  • Side windows:    Optional
  • High-level brake light:    Yes
  • Rear entry:    Full swing-out door
  • Modular upgrades:    Compact Camper, Canopy Camper, Family Camper

What sets Alu-Cab Canopies apart from the alternatives?

Alu-Cab canopies are engineered for extended real-world use, tested on corrugated tracks, extreme dust, and remote touring. Not a showroom product.

An Alu-Cab aluminium canopy is the foundation of how your ute works, for the job site, the corrugations, or three weeks out touring with your family. A canopy that's part of the build, not bolted on as an afterthought. Pre-welded, fully sealed, with integrated roof rails, built-in LED lighting, and a double-seal door system that actually keeps the dust out. We fit these across 79 Series Landcruiser, Ford Ranger, Hilux, D-Max, Navara, Amarok, BYD Shark and more, and we do it properly, in our workshop.

  • Fully pre-welded
    No flat-pack assembly. No rattles developing over time. One-piece construction that stays solid on corrugations.
  • Double-seal door system
    The reason these are trusted on dusty outback tracks. Two seals per door, not the industry-standard single.
  • 200kg dynamic roof load
    A real load rating built to handle a rooftop tent, awning, and load bars simultaneously. Not a marketing number.
  • Integrated roof rails
    Awnings, tents, and load bars bolt straight on. No aftermarket rail kits, no drilling through the canopy roof.
  • 3 × built-in LED lights
    On swivel brackets. Real internal lighting engineered into the canopy, not an aftermarket addition.
  • Full accessory ecosystem
    Every canopy pairs with the complete Alu-Cab accessory lineup. One system, not a collection of mismatched parts.

Which canopy suits your rig?

Vehicle Explorer Contour ModCAP

Not seeing your vehicle? Enquire and we'll confirm fitment for your specific make, model, and build year.

What aluminium canopy is best for a tradie ute?

The Explorer Canopy is the work-focused choice solid sides, no windows, fully welded construction, and the widest vehicle compatibility in the Alu-Cab range. Purpose-built for secure tool storage and daily job site use.

Difference between the Explorer and Contour

The Explorer is security-first with no side windows, ideal for work and remote travel. The Contour adds optional side windows, a higher-spec finish, and a high-level brake light, making it the touring and dual-use pick. Both share the same 200kg dynamic roof load rating.

Do I need a GVM upgrade before fitting a canopy?

It depends on your vehicle, current setup, and how you're loading it. A canopy adds 60–146kg before any gear goes in. If you're running a 79 Series, Ranger, Hilux, or D-Max with accessories and a working payload, you need to know your GVM position. We assess this at quote stage.

Do you fit canopies for customers from Sydney?

Yes. We're based in Kotara, NSW approximately 2 hours north of Sydney CBD. Customers regularly travel from Sydney metro, the Central Coast, and Hunter region for proper fitment. Most combine a canopy fitting with electrical or storage work to make the trip worthwhile.

Locations we serve

NSW-wide, with customers travelling for proper fitment

  • Newcastle Kotara workshop base
  • Lake Macquarie Local & surrounding areas
  • Hunter Valley: Maitland, Cessnock, Branxton
  • Central Coast: Gosford, Wyong & surrounds
  • Sydney Metro & northern suburbs
  • Port Stephens: Nelson Bay & surrounds
  • Upper Hunter Singleton, Muswellbrook
  • Mid North Coast: Taree, Port Macquarie

Supply & Professional Installation Service

 

  • Canopy supply and fitment to your specific vehicle and build year
  • Bed liner assessment and modification guidance prior to install
  • Electrical integration: central locking, lighting, 12V wiring
  • Internal storage fitout: drawers, shelving, dividers
  • Roof load and accessory integration: racks, awnings, tent mounts
  • GVM upgrade assessment and fitment (Lovells systems) where required

Which fitout integrations we support?

Accessories & electrical, bundled into your install

A canopy is the platform. What goes inside and on top is what makes it yours. We handle the full fitout in our Kotara workshop alongside canopy installation.

⚡Electrical

  • 12V and USB internal outlets
  • Interior LED lighting wiring
  • Central locking integration
  • Dual battery system fitment

📦 Roof & load

  • Load bars and roof rack systems
  • Rooftop tent mounting
  • Awning bracket fitment
  • 270° awning mounts

🗄️ Internal storage

  • Drawer systems (custom and off-the-shelf)
  • Divider and shelf systems
  • Fridge slide integration

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