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4WD Repairs & Mechanical · Kotara, Newcastle

4WD & 4x4 repairs & mechanical in Newcastle

Looking for a 4WD repair or diesel mechanic near you? All Four x 4 is a specialist 4×4 workshop in Kotara that handles heavy mechanical in-house: engine and diesel repairs, gearbox, transfer case and diff rebuilds, clutches, driveline, brakes, steering and cooling. Factory-level diagnostics, genuine and OEM parts from our own warehouse, and a fair, dealer-alternative price.

Enquiry form · always open Workshop Service CentreMon–Fri 7:30am–5:00pm
In-househeavy mechanical, not sublet
Diesel4WD diesel specialists
18-mowarranty on reco units
5.0★Google rated workshop
Specialist 4×4 technicians
Auto Logic & Snap-on diagnostics
Courtesy vehicles available
12-month parts & labour warranty
4WD repairs

Heavy mechanical repairs, done in-house

Need a 4WD repair or a diesel mechanic near you? All Four x 4 is a specialist 4×4 workshop in Kotara, central to Newcastle and the Hunter. We handle heavy mechanical in-house rather than subletting it, from engine and diesel engine repair to gearbox, transfer case and diff rebuilds, clutches, driveline, brakes, steering and cooling.

We diagnose the fault with factory-level equipment before we quote, so you get an accurate price and the right parts fitted the first time. As direct importers with our own parts warehouse, common jobs go back on the road faster and for less than the dealership, a genuine alternative to the dealer without cutting corners on workmanship.

From a hard-working Hilux or D-Max to a GU Patrol, a 200 Series LandCruiser or a Discovery, your 4×4 gets the same care whether it needs a simple brake repair or a full driveline rebuild. We repair 2WDs too.

In-house mechanical

What we repair

Heavy mechanical handled in-house by our 4WD mechanics, not sublet. From front-end overhauls to ECU remaps, it’s all under one roof in Kotara.

Front-end overhauls & swivel housing servicing
Engine overhauls & repairs, incl. diesel engine repair service
Gearbox & transfer case overhauls
Diff centre overhauls
Driveline & axle repairs
Clutch replacement & heavy-duty upgrades
Brake repairs & upgrades
Cooling system pressure testing
Air conditioning repairs & service
Intercooler upgrades
Transmission cooler upgrades (autos)
Exhaust upgrades & ECU remaps
Fuel Manager & oil catch can installs
Diagnostics first

We find the fault before we quote

Guessed parts are expensive. On a modern 4×4, an accurate diagnosis is the difference between a fixed fault and a bill for parts you never needed. That is why every repair starts on the tools, not on a hunch.

01

Factory-level scan

Auto Logic and Snap-on scan tools read fault codes and live data across Toyota, Land Rover, Isuzu, Ford, Nissan and more, the same depth as the dealer.

02

Road test & inspection

We confirm the real fault, not just the code, so you are not paying to replace guessed parts. Intermittent and load-related faults get driven and checked.

03

Clear quote first

You get a written quote before work begins, and a call before any extra work. No surprises, no jargon, just what it needs and what it costs.

04

Fixed & warranted

Genuine, OEM or quality aftermarket parts, fitted right, backed by a 12-month parts & labour warranty (18 months on reconditioned exchange units).

Repairs by system

The mechanical work we take on

Just a glimpse of the work we do, not the full list. We repair most 4×4s and 2WDs too. Every job is diagnosed and quoted from your vehicle before any work begins. Tap a system to see what it covers.

Engine & diesel repairsInjectors · turbos · timing · DPF
Common-rail turbo-diesel is what we see most: injector replacement, turbo repairs and replacement, timing chains and belts, head gaskets, EGR and DPF issues, plus full engine overhauls. We look after fuel/water separators (Fuel Manager, Direction Plus) and catch cans (Provent) on touring rigs, and handle jobs like a GU Patrol TD42 overhaul, a Hilux D4D injector replacement or an LC100 1HD-FTE rebuild.
Gearbox & automatic transmissionAuto rebuilds · ZF · cooler kits
Manual and automatic gearbox and transfer case overhauls, including ZF automatic rebuilds and LandCruiser 100 and 200 Series transmission service. We fit heavy-duty transmission cooler kits for towing and touring, and can supply a reconditioned exchange unit where it is the smarter fix. Every rebuild is done in-house, not sent away.
Diff, driveline & axlesDiff centres · CVs · tailshafts
Diff centre overhauls, CV and uni joints, tailshaft and axle repairs, wheel bearings and swivel hubs. Driveline vibration and noise diagnosed and fixed properly, whether it is a worn centre, a tired tailshaft or a bearing on the way out. Reconditioned exchange diffs available with an 18-month parts & labour warranty.
Clutch replacement & upgradesHeavy-duty · towing · touring
Clutch replacement across the popular 4×4 utes and wagons, with heavy-duty upgrade options for towing, touring and loaded rigs, for example a BT-50 3.2 five-cylinder heavy-duty clutch. We check the flywheel, spigot and release components at the same time so the job is done once.
Brakes & steeringRotors · pads · death-wobble
Brake repairs and upgrades including slotted rotors and heavy-duty pads for heavier, loaded 4×4s, plus caliper and brake line work. Steering repairs and diagnosis too, including death-wobble diagnosis and fix on vehicles like the Jeep Wrangler JK. Quoted after inspection, never guessed.
Cooling & air conditioningPressure testing · radiators · a/c
Cooling system pressure testing, radiators, water pumps, thermostats and hoses, critical on hard-working and towing 4×4s. Air conditioning repairs, regas and service so the cabin stays cool on the long remote runs. Intercooler upgrades available for modern turbo-diesels.
Recent work

Recent builds & repairs in the workshop

Just a tiny glimpse of what comes through the bay in Kotara, we work on many more vehicles, old and new. Real jobs on real 4×4s, tap through to see them in full.

LandCruiser · FleetVDJ79 LandCruiser fleet build for Australian Wildlife Conservancy

VDJ79 LandCruiser fleet build

Trusted fleet repairer for the Australian Wildlife Conservancy. Full EFS suspension lift, Carbon 12K winch and bullbar refit, brake calipers, dual Anderson plugs and a full service, at 303,000 km and still earning its keep.

See the post on Facebook →
Discovery 4 · VideoLand Rover Discovery 4 body-off major repairs in the workshop

Land Rover Discovery 4, major repairs

Body off and fully exposed for main and secondary turbo replacement (seized vanes), rocker covers and intake manifolds, plus front and rear timing belts, done while the body was off to save labour.

Watch on YouTube →
Range RoverRange Rover left-side turbo replacement with the body lifted

Range Rover, turbo replacement

Left-side turbo replacement with the body lifted to get the job done right. Back running like new, and quoted before the work began.

See the post on Facebook →
Land Rover2013 Land Rover Defender rust repairs and suspension bush replacement

2013 Land Rover Defender

Rust repairs sorted and worn suspension bushes replaced, including radius arm, chassis and front bushes, the detail that makes all the difference on a Defender after a few years on and off-road.

See the post on Facebook →
Land Rover · Classic1973 Series 3 short-wheelbase Land Rover in the workshop for swivel maintenance

1973 Land Rover Series 3

Fifty-three years old and still turning heads. This short-wheelbase classic came through for swivel maintenance and pre-rego repairs. We carry parts for Land Rovers old and new, and the experience to back it up.

See the post on Facebook →
Land Rover · Classic1963 Land Rover Series 2A no-start repair by owner Peter Haylock

1963 Land Rover Series 2A

A no-start on a 60-plus-year-old Series 2A, sorted in about 15 minutes by All Four x 4 owner and Land Rover enthusiast Peter Haylock. A little bit of love and a lot of experience, six decades of Land Rovers and counting.

See the post on Facebook →
The dealer alternative

Why book your 4WD repair with us

We are a specialist 4×4 workshop, not a general garage, and we do the heavy mechanical here rather than sending it away. Where a reconditioned exchange gearbox, diff or transfer case is the smarter fix, we will tell you, and back it with an 18-month parts & labour warranty. Where a repair is the better value, we will tell you that too. Either way, you get an accurate diagnosis and a quote before any work begins.

 All Four x 4Main dealer
Heavy mechanicalEngines, gearboxes & diffs rebuilt in-houseOften sublet or sent away
4WD focusSpecialist, 4×4s all day, every dayWhole-brand, on-road cars included
Parts on hand20,000+ genuine, OEM & aftermarket in our own warehouseOrdered to job
Reco exchange unitsGearboxes, diffs, transfer & steering boxes, 18-month warrantyLimited, often new-only
DiagnosticsFactory-level, Auto Logic & Snap-onFactory tooling
Diesel know-howCommon-rail, injectors, DPF, first-hand touring experienceVaries
EstablishedSince 1985, 150+ years combined experienceVaries
PriceFair, quoted before work beginsDealer rates

Not sure whether to repair or replace? Give us your rego or VIN and describe the fault, and we’ll diagnose it and talk you through the options and cost before any work starts. Servicing due at the same time? See our 4WD service & logbook page.

Parts & supply

One of the biggest advantages of repairing with us

20,000+parts on the shelf, ready to go

Our on-site warehouse is a genuine head start on a repair. As direct importers of genuine and OEM parts, we get your 4×4 vehicle back on the road faster and more economically, because the parts are often already here. And for the big jobs, our reconditioned exchange units keep the cost down.

All Four x 4 parts and dismantling warehouse, Cardiff

Used & reco parts

Cost-effective reco options

Exchange reconditioned gearboxes, diffs, steering boxes and transfer cases, all backed by an 18-month parts & labour warranty. The smart fix for a major driveline repair.

Browse used parts →

New parts

Specialists in hard-to-get parts

Direct importers of genuine & OEM parts, a specialist independent supplier of parts to suit LandCruiser, Hilux and Prado, plus a full range to suit Land Rover, Nissan, Ford, Holden, Isuzu, Mazda and Mitsubishi.

Shop new parts →

4×4 accessories

Touring & 4WD covered

Bull bars, roof racks, towing mirrors, auxiliary battery systems, winches, fridges & slides, driving lights and more. Everything for a complete touring setup.

Explore accessories →

In-house workshop

Servicing to full rebuilds

Engines, gearboxes, diffs and full drivetrain rebuilds, all in-house. GVM upgrade specialists, 79 Series automatic conversions, and accessory, tray & canopy fitting.

Book the workshop →
Repairs by make

4WD repairs for every major 4×4

Repairs and mechanical for your LandCruiser, Hilux, Prado, Patrol, Ranger, D-Max, Land Rover, Range Rover and more, with 4×4 mechanics experienced with the LandCruiser, Hilux and Patrol on the tools daily, plus most other 4×4s and even 2WDs.

These are the makes and models our specialist mechanics are experienced working on. Tap one to see the series and models we cover.

ToyotaLandCruiser · Hilux · Prado
Popular series & models we repair LandCruiser 40 Series60 Series70 Series75 Series78 Series79 Series80 Series100 Series105 Series200 Series300 SeriesTroopyTroop CarrierVDJ791HD-FTE1VD-FTV V8 Hilux N70N80KUN26GUN126D4D2.8 1GD Prado 90/95 Series120 Series150 Series250 Series
Land RoverDefender · Discovery · Freelander
Popular series & models we repair Defender 90110130Td5Puma 2.2/2.4 TDCiL663 (new) Discovery Disco 1Disco 2Disco 3Disco 4Disco 5TDV6SDV6 Freelander & Series Freelander 1Freelander 2Series 2ASeries 3
Range RoverSport · Vogue · Evoque
Popular series & models we repair Range Rover ClassicL322L405VogueSDV8 Sport & range Sport L320Sport L494EvoqueVelar
NissanPatrol · Navara
Popular series & models we repair Patrol GQGUY61Y62TD42ZD30TB48 Navara D22D40NP300 (D23)
IsuzuD-Max · MU-X
Popular series & models we repair D-Max RCRG3.0 4JJ13.0 4JJ3 MU-X 1st GenNext Gen
FordRanger · Everest · Territory
Popular series & models we repair Ranger PXPX MkII/IIINext GenRaptor3.2 TDCi2.0 Bi-TurboV6 Everest & Territory EverestTerritory
MitsubishiTriton · Pajero
Popular series & models we repair Triton MLMNMQMRMV Pajero NS-NXPajero SportChallenger
MazdaBT-50
Popular series & models we repair BT-50 UNUP/URTF3.23.0
SuzukiJimny
Popular series & models we repair Jimny JB74 SierraJB64SN413Sierra
JeepWrangler · Grand Cherokee
Popular series & models we repair Wrangler JLJKTJRubicon Grand Cherokee WK2WK
How it works

Getting your 4×4 repaired is simple

No surprises, no jargon. Just clear advice and quality workmanship from a team that loves the product: your vehicle.

1

Book online or call

Tell us your make, model and kilometres and describe the fault or noise, so we can prep the right diagnostics and parts.

2

Diagnose & quote

We use Auto Logic and Snap-on diagnostics to find the fault faster, then quote it before any work begins.

3

We keep you informed

You’re updated on progress and told about any extra repairs before we proceed. No surprises.

4

Back on the tracks

Collect your 4×4 with the fault fixed, a full report and the peace of mind to head off on your next trip.

What our customers say

Trusted across the Hunter

5.0
★★★★★
Rated on Google Business Profile
★★★★★

“Shout out to the service team! We had our auto trans repaired on our LandCruiser 100 Series. Travelling from Mackay QLD when we had issues near Parkes, and All Four x 4 were the only ones who put their hand up to give us the support we needed. Great facility and team.”

M
Mike T.LandCruiser 100 Series · Auto trans
★★★★★

“LandCruiser 80 Series service and upgrades. Service Manager Willem has impeccable knowledge and communication. Mechanic Peter rebuilt the gearbox, transfer case and brakes brilliantly. Came highly recommended, and I can only echo that.”

D
Don C.LandCruiser 80 Series · Gearbox rebuild
★★★★★

“Got my turbo replaced in the Hilux and the customer service was phenomenal. They changed some hoses that weren’t required for next to nothing extra. Extremely happy with how my ute runs now, and they did it at short notice.”

R
Reuben N.Toyota Hilux · Turbo
★★★★★

“I had my LandCruiser 200 Series gearbox serviced here and can’t thank Alex enough. The first time I’ve received service of this quality, far exceeding even the dealerships. Without a doubt one of the best workshops in the country.”

C
Chalana F.LandCruiser 200 Series
★★★★★

“Took my Prado to All 4x4 Kotara for ongoing air suspension issues. Diagnosed the problem quickly and, as they had the parts in stock, completed repairs the same day. Parts half the price of the dealership with twice the service.”

G
Graeme R.Toyota Prado · Air suspension
★★★★★

“Alex assured me they had the knowledge to fix the issue with my BT-50 at a reasonable cost. Fixed with a saving of roughly $800 to $900 compared to Mazda and other shops. Professional approach to customers.”

D
Dane C.Mazda BT-50
★★★★★

“My Isuzu was playing up and I was desperate to get it fixed before Christmas. Alex managed to squeeze in a look and a quick repair on the spot. The professionalism was second to none. I’ll definitely be returning.”

D
David G.Isuzu D-Max
★★★★★

“Got my Nissan Patrol serviced here. A full rundown with a quote beforehand, plus a detailed breakdown of the car’s issues and the next steps to fix them. Amazing customer service and really friendly. 10/10.”

A
Avocado K.Nissan Patrol
★★★★★

“I recently had my Range Rover Sport repaired at All Four x 4 and couldn’t be happier. Professional, efficient and genuinely friendly. A special thank-you to Amanda, who kept me updated throughout and made everything stress-free.”

J
JamesRange Rover Sport
★★★★★

“Fantastic service as always. Alex goes above and beyond to communicate while working on my Discovery 4, and fit my vehicle in at short notice to fix the rear tailgate. Highly recommend to anyone.”

J
John H.Land Rover Discovery 4
★★★★★

“A big shout out to Alex and the crew. Kept me informed throughout, from quoting to booking in, including regular progress reports for major works on my Territory. The team went out of their way to fit me in for extra work.”

J
Jamie H.Ford Territory · Major works
★★★★★

“Great experience with this business doing a major service on my 2017 Ford Ranger. Full rundown with a quote beforehand and a clear breakdown of what was next. Cheers guys.”

J
James D.Ford Ranger
See the workshop in action

The Hunter’s home of 4WD repairs

Our skilled team is here with reliable advice and solutions to keep your 4×4 on the move. The workshop is equipped with the latest diagnostic gear and specialty tooling, so our specialist technicians can find the fault and get the job done right.

With on-site access to our massive spare parts warehouse, we supply the parts you need fast and economically: clutch, gearbox and differential overhauls, diesel repairs and full drivetrain rebuilds. We’re not just four-wheel drive specialists; we’re four-wheel drive enthusiasts.

All Four x 4 technician working on a 4WD, 2025
Rear diff torque check with Ironman suspension work
Wheel alignment and front axle check on a 4WD
The All Four x 4 workshop team
Common questions

4WD repairs & mechanical FAQs

Do you do 4WD repairs near me in Newcastle?
Yes. Our 4×4 workshop is in Kotara, central to Newcastle, Lake Macquarie, Maitland and the wider Hunter, with customers travelling from the Central Coast and beyond. We’re a specialist four-wheel drive mechanic, not a general garage, and we handle heavy mechanical in-house.
Are you a 4WD diesel mechanic?
Yes. Modern common-rail turbo-diesel is our core work, injectors, turbos, timing, DPF and EGR issues, fuel/water separators and full engine repairs. We diagnose diesel faults with factory-level tooling and quote before any work begins, a genuine diesel engine repair service at a fair price.
Can you rebuild my gearbox, transfer case or diff?
Yes, and it’s done in-house, not sent away. We overhaul manual and automatic gearboxes (including ZF autos), transfer cases and diff centres. Where a reconditioned exchange unit is the smarter fix, we’ll offer that too, backed by an 18-month parts & labour warranty.
Do you offer reconditioned exchange units?
Yes. We supply exchange reconditioned gearboxes, diffs, steering boxes and transfer cases, all backed by an 18-month parts & labour warranty. On a major driveline repair a reco exchange unit is often the most cost-effective way to get your 4×4 back on the road.
Do you warranty your repairs?
Yes. Repairs are backed by a 12-month parts & labour warranty, extended to 18 months on reconditioned exchange units. We use genuine, OEM or quality aftermarket parts and stand behind the workmanship.
Can you diagnose a fault before quoting?
Always. Every repair starts with a diagnosis using Auto Logic and Snap-on scan tools, plus a road test where needed, so we find the real fault rather than guessing. You get a clear written quote before any work begins, and a call before any extra work.
How much do 4WD repairs cost?
It depends entirely on the fault and your vehicle, so we diagnose first and quote before starting. There are no invented prices and no surprises: you’ll know the cost, and the options where a repair or a reco exchange unit both make sense, before we pick up a spanner.
Do you repair clutches, brakes and driveline?
Yes. Clutch replacement and heavy-duty upgrades, brake repairs and upgrades (including slotted rotors and heavy-duty pads), CV and uni joints, tailshafts, wheel bearings and steering, including death-wobble diagnosis. All diagnosed and quoted from your vehicle first.
Do you repair Land Rover, Range Rover and Discovery faults?
Yes, independent Land Rover and Range Rover repair is one of our specialties, including air suspension faults on Discovery 3, 4 and 5 and Range Rover, and ZF automatic gearbox rebuilds, with factory-level Auto Logic diagnostics. See our independent Land Rover specialist page for more.
Can I get a courtesy car while my 4WD is repaired?
Yes, courtesy vehicles are available, subject to availability, so ask when you book. It’s ideal if you need to keep the day moving while your 4×4 is with us in Kotara, especially on larger repairs that take more than a day.
Do you repair fleet, business and 2WD vehicles?
Yes. We repair fleet and business 4WDs for tradies and local operators across Newcastle and the Hunter, with written reports and genuine or OEM parts, and we repair 2WDs too. Talk to us about keeping multiple vehicles on the road.

Ready to book your 4WD repair?

Heavy mechanical done in-house, diagnosed before we quote, genuine parts and a warranty behind the work, trusted across the Hunter since 1985.

Driven by passion. Backed by experience. Built for adventure.
Where we serve

4WD repairs across Newcastle & the Hunter

Based in Kotara, we look after 4WDs from right across Newcastle, the Hunter and well beyond. Many customers travel from the Central Coast, Sydney and regional NSW for our specialist repairs.

Our workshop is in Kotara, central to Newcastle and easy to reach from Charlestown, Adamstown and Broadmeadow. We repair 4WDs and 2WDs from right across the region, Newcastle and Lake Macquarie, Maitland and the Hunter Valley, Port Stephens, and down the Central Coast toward Wyong and Gosford. Touring owners regularly bring rigs in from further afield, the Upper Hunter, Tamworth, Dubbo and Coffs Harbour, for heavy mechanical work and pre-trip repairs before a big lap. Courtesy vehicles are available so you’re not left stranded while your 4×4 is with us.

Newcastle & Lake Macquarie
KotaraNewcastleCharlestownCardiffWallsend MayfieldAdamstownMerewetherNew LambtonLake Macquarie Warners BayBelmontTorontoSwanseaMorisset
Maitland, Port Stephens & Hunter Valley
MaitlandEast MaitlandRutherfordThorntonBeresfield Raymond TerraceMedowieNelson BayPort Stephens CessnockKurri KurriBranxtonSingletonHunter Valley
Central Coast & Sydney
Central CoastGosfordWyongTuggerahErinaThe EntranceSydneyNorthern BeachesHornsby
Regional NSW
MuswellbrookSconeGloucesterTareeForsterPort MacquarieTamworthCoffs HarbourDubbo
Find us

Drop your 4×4 in at Kotara

Centrally based in Kotara, easy to reach from across Newcastle, Lake Macquarie, Maitland and the wider Hunter.

All Four x 4 Service Centre

10 McDougall St, Kotara NSW 2289, Newcastle

Phone: (02) 4041 4003

Opening Hours: Mon - Fri 7:30am - 5:00pm

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